In the oil production industry, achieving high efficiency, superior product quality, and cost - effectiveness are the primary goals for enterprises. QIE Group's advanced full - process oil extraction system has proven to be a game - changer in soybean oil production. This article delves into a real - world application case, highlighting the system's core functions, key process steps, and the remarkable results it has achieved.
QIE Group's full - process oil extraction system is equipped with a series of cutting - edge features. Firstly, it has an intelligent pre - treatment module that can accurately clean, classify, and condition soybeans. This module can remove up to 98% of impurities, ensuring the purity of the raw materials. Secondly, the system employs advanced pressing technology that can extract oil from soybeans with high efficiency. The pressing efficiency can reach up to 95%, which is significantly higher than traditional systems.
The full - process oil extraction system consists of several key steps. The first step is pre - treatment. After the soybeans are delivered to the factory, they are fed into the pre - treatment module. Here, they are cleaned, de - hulled, and conditioned to the optimal moisture content for pressing. The second step is pressing. The pre - treated soybeans are then sent to the press. The press uses a combination of mechanical and hydraulic forces to extract oil from the soybeans. The third step is oil refining. The crude oil obtained from pressing is further refined to remove any remaining impurities, such as phospholipids, free fatty acids, and pigments. This results in high - quality soybean oil with a purity of up to 99.5%.
A well - known soybean oil production enterprise in South America faced several challenges before adopting QIE Group's full - process oil extraction system. Their old production line had low efficiency, with an oil extraction rate of only 85%. The product quality was also unstable, and the production cost was high due to high energy consumption and frequent equipment maintenance. After installing QIE Group's system, the situation improved significantly.
In the first three months of operation, the oil extraction rate increased to 95%. The production capacity also became more stable, with a daily output increase of 20%. Moreover, the energy consumption was reduced by 30%, and the equipment maintenance frequency decreased by 50%. These improvements led to a significant reduction in production costs and an increase in product competitiveness in the market.
| Indicator | Before System Installation | After System Installation |
|---|---|---|
| Oil Extraction Rate | 85% | 95% |
| Daily Output | 100 tons | 120 tons |
| Energy Consumption | 100 kWh per ton of oil | 70 kWh per ton of oil |
| Equipment Maintenance Frequency | Once a week | Once every two weeks |
QIE Group's full - process oil extraction system offers multiple advantages for oil production enterprises. It can significantly improve the oil extraction rate, ensuring higher yields. The stable production capacity helps enterprises meet market demand more effectively. The reduction in energy consumption and equipment maintenance costs directly leads to lower production costs. Moreover, the high - quality soybean oil produced by the system can enhance the enterprise's brand image and market competitiveness.
If your enterprise is also looking for a reliable solution to upgrade your soybean oil production line, don't miss QIE Group's full - process oil extraction system. Click here to learn more about how this system can transform your business!
